Flying with the box

What it costs to fly your bike.

Most US airlines now treat a boxed bike as a normal checked bag. The catches are weight, size, and one carrier that will not take a case this big. Here is the short version for the Thule RoundTrip Transition you are renting.

The box

Outside

54 × 37 × 15.5 in

Linear inches

106.5

Empty weight

39 lb

Packed

55 to 70 lb

Two numbers matter at the counter. The box is 106.5 linear inches, which clears the 115-inch limit on the big carriers but is far over the 62 inches of a normal bag, so it only flies where the airline waives oversize for bikes. And with a bike inside it weighs more than 50 lb, so on most airlines expect a $100 overweight fee on top of the bag fee. Pack light and weigh it at home.

Airline by airline

Checked against each airline's own policy page in September 2026. Fees change; the link in each row is the source of truth on the day you fly.

United

Counts as a bag
Fee
Standard checked-bag fee (about $45 to $50 for a first bag). No bike fee, no oversize fee.
Weight
50 lb before overweight fees: $100 at 51 to 70 lb, $200 at 71 to 100 lb.
Size
Up to 115 linear inches. This box is 106.5, so it clears.
Notes
Pedals off, handlebars sideways. No e-bikes.

United's bike page

Delta

Counts as a bag
Fee
Standard checked-bag fee (about $35 to $45 for a first bag). No oversize fee for bikes.
Weight
50 lb, then the excess-weight fee: $100 at 51 to 70 lb, $200 at 71 to 100 lb.
Size
Refused over 115 linear inches. This box is 106.5, so it clears.
Notes
A hard-shell bike case means no limited-release form to sign.

Delta's bike page

American

Counts as a bag
Fee
Standard checked-bag fee (about $40 to $50 for a first bag). Oversize fee removed for bikes.
Weight
50 lb, then the overweight fee (roughly $100 to $150 by route). Hard limit 70 lb.
Size
Up to 126 linear inches. This box is 106.5, so it clears.
Notes
Handlebars sideways, pedals off or wrapped.

American's bike page

Southwest

Counts as a bag
Fee
Standard checked-bag fee ($35 now, $45 for tickets bought on or after April 9, 2026). Oversize fee waived.
Weight
50 lb, then $100 at 51 to 70 lb and $200 at 71 to 100 lb.
Size
Refused over 115 linear inches or 100 lb. This box is 106.5, so it clears.
Notes
Non-motorized single-seat bikes only. Pedals and handlebars must be removed and padded.

Southwest's bike page

Alaska

Counts as a bag
Fee
Standard checked-bag fee (about $35 for a first bag). No bike fee.
Weight
Overweight waived up to 70 lb, then $100. The friendliest weight rule of the bunch.
Size
Up to 115 linear inches. This box is 106.5, so it clears.
Notes
Applies to Horizon and SkyWest flights on an Alaska ticket too.

Alaska's bike page

Frontier

Flat bike fee
Fee
$100 bike fee each way, on every fare. It replaces the bag fee, and there are no overweight or oversize charges on top.
Weight
Refused over 99.9 lb. No weight fee below that.
Size
Refused over 109 linear inches. This box is 106.5, so it clears, but only just. Strap nothing to the outside.
Notes
Frontier asks for an extra 30 minutes at check-in for bikes.

Frontier's bike page

JetBlue

Box too big
Fee
$100 bike fee on top of the bag fee, but the size rule is the real problem.
Weight
50 lb.
Size
Hard limit of 80 linear inches, even with the bike fee paid. This box is 106.5, so JetBlue will not take it.
Notes
Fly a different carrier, or ship the bike ahead.

JetBlue's bike page

Before you fly
  1. 1

    Weigh it at home

    The box alone is 39 lb, so a packed bike lands around 55 to 70 lb. That is over the 50 lb line on most airlines, which means an overweight fee, not a refusal. Weigh yourself holding the box on a bathroom scale and subtract.

  2. 2

    Pedals off, bars sideways

    Every airline asks for it. Bring a 15 mm pedal wrench or an 8 mm hex key, turn or drop the handlebars, and shift into the smallest cog so the rear derailleur sits tucked in. Pad it.

  3. 3

    Nothing pressurized, nothing lithium

    Leave CO2 cartridges at home; TSA will pull them. E-bike batteries cannot fly in the box or in the cabin. A mini pump and a multi-tool are fine in the box.

  4. 4

    Book the bike in advance where you can

    Prepaying the bag fee online is usually cheaper than at the counter, and some carriers want to know a bike is coming. Take a screenshot of the airline policy page; agents sometimes quote fees from a previous year.

  5. 5

    Give yourself 30 to 45 extra minutes

    Oversize items go to a separate bag drop, and the box needs to be screened. On arrival, look for the oversize baggage door, not the carousel.

  6. 6

    Photograph the packed bike

    Two photos of the bike inside the open box and one of the closed box before you hand it over. If anything is damaged in transit, that is your claim.

Ready?

Your box is waiting in Denver.

Pick your dates, and your host will text you a pickup time.